Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

FBPFST5003 Mapping and Delivery Guide
Construct a process control chart for a food processing operation

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency FBPFST5003 - Construct a process control chart for a food processing operation
Description
Employability Skills
Learning Outcomes and Application This unit of competency describes the skills and knowledge required to construct a process control chart for a food processing operation in general food production, meat and seafood industries. The unit does not cover applying statistics to analyse mechanical, electrical, electronic or fluid power systems. However, it includes applying statistics to food processing equipment to determine process capability and to construct a process control chart for the food processing operation. This unit applies to individuals who are responsible for establishing and maintaining product safety, quality and efficiency in food processing and who undertake roles in product design or quality and production management. No occupational licensing or certification requirements apply to this unit at the time of publication. However, legislative and regulatory requirements for food processing exist, so local requirements must be checked. All work must comply with Australian food safety standards and relevant codes of practice.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Apply tools and techniques to collect and present data
  • Identify the key characteristics and uses of attribute and variable data
  • Determine the concepts of frequency and distribution
  • Determine the frequency and distribution of supplied data for various measurement levels
  • Identify and apply data collection tools, including check sheets, surveys and logs
  • Construct appropriate charts and graphs using available data
       
Element: Interpret charting tools and techniques in process control
  • Interpret and analyse the concept of process capability and its implications
  • Apply probability distributions in analysing process capability
  • Interpret control charts used to monitor processes
  • Identify the application of charting methods to establishing process capability, evaluating process changes and interpreting simple experiments
       
Element: Determine the process capability of a piece of equipment on a production line
  • Identify the scope and purpose of the process
  • Determine a representative data sample
  • Select appropriate data collection techniques
  • Collect data to meet sampling requirements
  • Select and apply appropriate statistical analysis techniques
  • Calculate all relevant parameters for the determination of process capability statistically
  • Incorporate the process capability value for each piece of equipment into process control for the whole operation
       
Element: Construct a process flow chart
  • Identify scope and purpose of average and range charts in the food industry
  • Calculate all relevant parameters for use in preparing both average and range charts statistically
  • Prepare average and range charts, showing all pre-calculated parameters
  • Interpret trends and cyclic patterns of average and range charts
  • Design an action plan based on the results of average and range
       

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

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Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.
Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify the key characteristics and uses of attribute and variable data 
Determine the concepts of frequency and distribution 
Determine the frequency and distribution of supplied data for various measurement levels 
Identify and apply data collection tools, including check sheets, surveys and logs 
Construct appropriate charts and graphs using available data 
Interpret and analyse the concept of process capability and its implications 
Apply probability distributions in analysing process capability 
Interpret control charts used to monitor processes 
Identify the application of charting methods to establishing process capability, evaluating process changes and interpreting simple experiments 
Identify the scope and purpose of the process 
Determine a representative data sample 
Select appropriate data collection techniques 
Collect data to meet sampling requirements 
Select and apply appropriate statistical analysis techniques 
Calculate all relevant parameters for the determination of process capability statistically 
Incorporate the process capability value for each piece of equipment into process control for the whole operation 
Identify scope and purpose of average and range charts in the food industry 
Calculate all relevant parameters for use in preparing both average and range charts statistically 
Prepare average and range charts, showing all pre-calculated parameters 
Interpret trends and cyclic patterns of average and range charts 
Design an action plan based on the results of average and range 

Forms

Assessment Cover Sheet

FBPFST5003 - Construct a process control chart for a food processing operation
Assessment task 1: [title]

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I declare that the assessment tasks submitted for this unit are my own work.

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Result: Competent Not yet competent

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Assessment Record Sheet

FBPFST5003 - Construct a process control chart for a food processing operation

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

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Date:

Student signature:

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